Rigid Plastic Thermoforming Packaging Market

Global Rigid Plastic Thermoforming Packaging Market Size, Share & Trends Analysis Report By End User, By Product, By Raw Material, By Regional Outlook and Forecast, 2025 - 2032

Report Id: KBV-27763 Publication Date: April-2025 Number of Pages: 427
2024
USD 62.99 Billion
2032
USD 104.59 Billion
CAGR
6.7%
Historical Data
2021 to 2023

“Global Rigid Plastic Thermoforming Packaging Market to reach a market value of USD 104.59 Billion by 2032 growing at a CAGR of 6.7%”

Analysis of Market Size & Trends

The Global Rigid Plastic Thermoforming Packaging Market size is expected to reach $104.59 billion by 2031, rising at a market growth of 6.7% CAGR during the forecast period.

Rigid plastic thermoforming protects sensitive electronic components like microprocessors against external factors like moisture, static electricity, and physical damage. The rising adoption of electronic devices, coupled with the expanding semiconductor manufacturing sector, has further fuelled the demand for specialized thermoformed packaging solutions to ensure product safety and efficiency in supply chain logistics. Thus, the microprocessors packaging segment procured 10% revenue share in the market in 2023. This growth is primarily driven by the increasing demand for precision packaging solutions in the electronics and semiconductor industries.

Rigid Plastic Thermoforming Packaging Market Size - Global Opportunities and Trends Analysis Report 2021-2032

Sustainability has become a major concern for industries and consumers, prompting a shift toward eco-friendly packaging materials. Thermoformed packaging is gaining traction as it is lightweight, uses fewer raw materials, and is often recyclable or made from bio-based plastics. This growing preference for sustainable packaging solutions is driven by environmental regulations, corporate sustainability goals, and increasing consumer awareness about reducing plastic waste. Therefore, the demand for thermoformed packaging is expected to grow in industries such as food and beverage, healthcare, and consumer goods.

Additionally, cost efficiency is a crucial factor driving the adoption of thermoformed packaging, especially for industries that require large-scale packaging solutions. Thermoforming processes use less material than traditional packaging methods like injection molding, significantly reducing material costs. As a result, thermoformed packaging continues to gain popularity among manufacturers looking for affordable and scalable packaging solutions.

However, the thermoformed packaging industry heavily relies on raw materials such as polyethylene terephthalate (PET), polypropylene (PP), and polyvinyl chloride (PVC), which are derived from petroleum-based sources. The prices of these materials are highly volatile due to fluctuations in crude oil prices, supply chain disruptions, and geopolitical factors. Thus, fluctuating raw material prices impacting production costs are impeding the market's growth.

Rigid Plastic Thermoforming Packaging Market Share 2024

The leading players in the market are competing with diverse innovative offerings to remain competitive in the market. The above illustration shows the percentage of revenue shared by some of the leading companies in the market. The leading players of the market are adopting various strategies in order to cater demand coming from the different industries. The key developmental strategies in the market are Acquisitions, and Partnerships & Collaborations.

Driving and Restraining Factors
Rigid Plastic Thermoforming Packaging Market
  • Rising Demand for Sustainable and Lightweight Packaging Solutions
  • Increasing Preference for Cost-Effective and High-Volume Packaging Solutions
  • Growing Food and Beverage Industry Driving High Adoption of Thermoformed Packaging
  • Fluctuating Raw Material Prices Impacting Production Costs
  • Performance Limitations in High-Temperature and Heavy-Duty Applications
  • Rising E-Commerce and Online Retail Channels Accelerating Market Growth
  • Stringent Food Safety and Hygiene Regulations Encouraging Adoption
  • Intense Competition from Alternative Packaging Solutions Such as Flexible and Paper-Based Packaging
  • Technical Challenges in Recycling Multilayer and Mixed Polymer Thermoformed Packaging

Raw Material Outlook

On the basis of raw material, the market is classified into bioplastics, polyethylene (PE), polyethylene terephthalate (PET), polystyrene (PS), polypropylene (PP), polyvinyl chloride (PVC), expanded polystyrene (EPS), and others. The bioplastics segment held 6% revenue share in the market in 2023. Bioplastics, derived from renewable sources such as corn starch, sugarcane, and algae, offer a sustainable alternative to traditional petroleum-based plastics.

Product Outlook

Based on product, the market is characterized into bottles & containers, caps & closures, trays & clamshells, microprocessors packaging, tubs & cups, and others. The trays & clamshells segment held 15% revenue share in the market in 2023. The demand for thermoformed trays and clamshells is growing due to their versatility and wide applications across industries such as food packaging, healthcare, and consumer goods.

Rigid Plastic Thermoforming Packaging Market Share and Industry Analysis Report 2024

End User Outlook

By end user, the market is divided into food, beverages, HoReCa (food service & takeout), healthcare, cosmetics & toiletries, industrial, and others. The food segment witnessed 36% revenue share in the market in 2023. The widespread adoption of thermoformed plastic packaging in the food industry is driven by its excellent product protection, extended shelf life, and cost efficiency. Thermoformed trays, clamshells, and containers are extensively used for fresh produce, dairy products, bakery items, and ready-to-eat meals.

Food Outlook

The food segment is further subdivided into meat & fish, dairy, confectionery, ready to eat, fruit & vegetables, eggs, and others. The cosmetics & toiletries segment held 6% revenue share in the market in 2023. The cosmetics industry relies on thermoformed packaging for various products, including skincare items, perfumes, and personal care products, due to its ability to enhance product presentation and brand differentiation.

Free Valuable Insights: Global Rigid Plastic Thermoforming Packaging Market size to reach USD 104.59 Billion by 2032

Regional Outlook

Region-wise, the packaging market is analyzed across North America, Europe, Asia Pacific, and LAMEA.  The Asia Pacific segment witnessed 28% revenue share in the market in 2023. Countries such as China, India, Japan, and South Korea are experiencing a surge in demand for packaged food, ready-to-eat meals, and takeout food services, driving the need for high-quality and cost-effective packaging solutions.

Rigid Plastic Thermoforming Packaging Market Report Coverage
Report Attribute Details
Market size value in 2024 USD 62.99 Billion
Market size forecast in 2032 USD 104.59 Billion
Base Year 2024
Historical Period 2021 to 2023
Forecast Period 2025 to 2032
Revenue Growth Rate CAGR of 6.7% from 2024 to 2031
Number of Pages 427
Number of Tables 600
Report coverage Market Trends, Revenue Estimation and Forecast, Segmentation Analysis, Regional and Country Breakdown, Market Share Analysis, Porter’s 5 Forces Analysis, Company Profiling, Companies Strategic Developments, SWOT Analysis, Winning Imperatives
Segments covered End User, Product, Raw Material, Region
Country scope
  • North America (US, Canada, Mexico, and Rest of North America)
  • Europe (Germany, UK, France, Russia, Spain, Italy, and Rest of Europe)
  • Asia Pacific (Japan, China, India, South Korea, Singapore, Malaysia, and Rest of Asia Pacific)
  • LAMEA (Brazil, Argentina, UAE, Saudi Arabia, South Africa, Nigeria, and Rest of LAMEA)
Companies Included

Amcor Plc, Sonoco Products Company, Pactiv Evergreen Inc. (Reynolds Group Ltd.), Placon Corporation, Genpak, LLC (Great Pacific Enterprises, Inc.), Anchor Packaging LLC, Tekni-Plex Inc., Dart Container Corporation, D&W Fine Pack LLC and Lacerta Group, LLC

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List of Key Companies Profiled

  • Amcor Plc
  • Sonoco Products Company
  • Pactiv Evergreen Inc. (Reynolds Group Ltd.)
  • Placon Corporation
  • Genpak, LLC (Great Pacific Enterprises, Inc.)
  • Anchor Packaging LLC
  • Tekni-Plex Inc.
  • Dart Container Corporation
  • D&W Fine Pack LLC
  • Lacerta Group, LLC

Rigid Plastic Thermoforming Packaging Market Report Segmentation

By End User

  • Food
    • Meat & Fish
    • Dairy
    • Confectionery
    • Ready To Eat
    • Fruit & Vegetables
    • Eggs
    • Other Food
  • Beverages
  • HoReCa(Food Service & Takeout)
  • Healthcare
  • Cosmetics & Toiletries
  • Industrial
  • Other End User

By Product

  • Bottles & Containers
  • Caps & Closures
  • Trays & Clamshells
  • Tubs & Cups
  • Microprocessors Packaging
  • Other Product

By Raw Material

  • Polyethylene Terephthalate (PET)
  • Polypropylene (PP)
  • Polystyrene (PS)
  • Polyethylene (PE)
  • Expanded Polystyrene (EPS)
  • Polyvinyl Chloride (PVC)
  • Bioplastics
  • Other Raw Material

By Geography

  • North America
    • US
    • Canada
    • Mexico
    • Rest of North America
  • Europe
    • Germany
    • UK
    • France
    • Russia
    • Spain
    • Italy
    • Rest of Europe
  • Asia Pacific
    • China
    • Japan
    • India
    • South Korea
    • Singapore
    • Malaysia
    • Rest of Asia Pacific
  • LAMEA
    • Brazil
    • Argentina
    • UAE
    • Saudi Arabia
    • South Africa
    • Nigeria
    • Rest of LAMEA
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